Thinking about upgrading your packaging lines?

If you’re a mid-size pharma or a contract manufacturer and your packaging lines are nearing the end of their useful life—or you’ve accepted some amount of unit rejection as part of your “normal” production routine—it’s time to think about transforming your operation.

The High Cost of Rejects

If you run your line at 60 packages per minute, you would produce roughly 30,000 units in a single shift.
With a 10% reject rate that’s common at mid-size facilities, that’s roughly 1 hour of wasted runtime per shift.
With 15 operators at $15 an hour, that could cost you $1,800 per shift. And this cost could skyrocket to $469,800 annually—or 2-3x higher if you run multiple shifts per day.

UniSeries® can eliminate product rejects and increase manufacturing output to nearly 100%.

Change the game with UniSeries®

Cost Savings

Comprehensive Visibility – When your serialization system stops working and the root causes aren’t clear, product manufacturing can grind to a halt. With decades of experience and input from hundreds of customers, UniSeries gives you line-of-sight into every aspect of your manufacturing so you can quickly diagnose and fix serialization glitches and continue production without delay.
Seamless Interoperability – You can easily configure UniSeries to work with any packaging line hardware, which reduces implementation time and cost.
Hardware Optimization – When paired with Systech hardware, UniSeries is optimized to increase line speeds. This means you can produce more product in a single shift, which lowers your overall production cost.

Operational Efficiency

Coordinated Workflows – The software intelligence of UniSeries facilitates easy workflow coordination—so integrated packaging and serialization systems run smoothly without disruption.
Scalability – You can configure UniSeries into any new or existing serialization environment, enabling you to easily add or remove packaging line hardware as your business grows.
Streamlined Monitoring – With UniSeries, you can centrally monitor all functions and equipment from a single console and screen for real-time visibility of production throughput and quality.

Revenue Growth

Increase Production – UniSeries enables you to maximize operational uptime and reduce unit rejection rates, so you’re able to increase production and accelerate the volume of units you can sell to customers.
Commercial Expansion – With increased capacity, UniSeries makes you an attractive business partner for larger US manufacturers who are exploring domestic production options in an effort to control their own costs due to costly tariffs and import / export conditions.

Get the best of both worlds—new software and hardware for any serialization need

If you’re considering buying reconditioned hardware, think again.

Systech now offers UniSeries software that can be paired with a range of Systech packaging, serialization, inspection and aggregation hardware. Start with an Integration Kit or deploy integrated offerings with fully automated workflows, solution for all of your packaging line needs.

Integration Kits

Instead of purchasing new machines, just retrofit vision inspection, serialization and aggregation into your existing lines and existing hardware with our integration kits, including cameras, brackets, cables, lighting, software and more.

Machines for Manual Workflows

Replace aging infrastructure and improve workflows with serialization and aggregation machines that fit a wide range of workflow processes and space constraints.

Machines for Automated Workflows

Transform your manufacturing operation with increased line speeds and production efficiency with our turnkey serialization hardware and software solutions.

Space Utilization

If you have limited facility space, Systech’s turnkey software and hardware is perfect for maximizing your production footprint in a compact packaging environment, so you can achieve a level of capacity that typically requires far greater square footage.

Ease of Installation

With hardware and software integrated as single solution, your IT staff will recoup precious time that was previously spent on complex configurations and deployments so they can focus on other important infrastructure issues.

Single Point of Contact

Buying a turnkey solution from Systech means you only have one company to contact whether you’re troubleshooting a software or hardware issue.

Maintenance Savings

With new hardware, you avoid the expense of repairs and the need for inventory spare parts that comes from using aging, secondhand or refurbished equipment.

System Connectivity

Our turnkey solution provides an interconnected system that reduces time spent switching between interfaces and speeds up data transmission, enabling faster line speeds and fewer errors.

Affordability

New equipment may come with a higher upfront cost, but when you factor in repairs, maintenance and labor, and lost productivity from downtime, you’ll find you save money years down the road by having a consistently higher line throughput.

Ready to transform your packaging operations?

Let’s discuss how UniSeries can help you save money, enhance efficiency and drive revenue growth.

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